Tag: mining

Innovation in Portable Truck Scales Leads to Heightened Demand

The popularity of portable truck scales has been rising quite fast. In fact, it appears that more-and-more industries are opting to use this type of truck scale in their day-to-day activities as opposed to the traditional scales. Just as the name suggests, portable truck scales are highly versatile and can easily be moved from one location to another.Portable Truck Scales

Portable truck scales are mainly used for weighing heavy-duty vehicles such as trucks, trailers, railcars, and farming vehicles, as well as the calibrated loads that these vehicles carry. And this is why they are most common at construction sites, mining operations, farming, transportation, chemical industries, and many other sectors. These truck scales are much smaller and complex but are highly accurate and give very precise readings.

These versatile portable weighing systems can be used in different locations such as smooth concrete, rough surfaces, rail, wet conditions, dry environment and other situations. This ensures measurements are done around the clock without worrying so much about the surfaces or the elements. Nonetheless, for the best experience and effectiveness, it is advised to invest in top products from well-known brands.

Advancements in Portable Truck Scales

Over time, all kinds of portable truck scales have been progressed and each type is unique in its own ways. Some are suitable for very large quantities, others are more ideal for railcars, while others work best when the carrying vehicle is static.Portable-Axle-Scales

Choosing the best type is always a matter of looking at personal preference, need at hand, type of goods, cost and more. However, the recommendation is to go for the most advanced and innovative techniques as this offers better results.

One of the most notable advancement is the weigh-in-motion portable truck scale which takes the weight of the cargo as the truck is moving at slow speeds of between 3 and 5mph.

There are also models that are made from stainless steel which is designed to withstand the elements and rough conditions. It will give accurate measurements for many years and requires minimal maintenance or calibration.portable truck scale carrying case

Some scales come with a carrying case which allows the scale to be stored inside after disassembling it. Some of today’s portable scales feature integrated weighing terminal which not only weighs but also prints out a ticket detailing all the relevant information.

The Most Efficient Truck Scale on the Market

Choosing portable scales for truck load weighing is the best option especially in today’s world where speed and accuracy is of essence. The scales can be moved from one place to another or from one truck to another easily and effortlessly. There is no need for an extra hand to confirm the readings as they are stored in the scale’s computer memory.portable truck scale weighing terminal

Assembling, disassembling, and storing the scales can be done within minutes, and the stainless steel type can tolerate the rough conditions in the outdoor. Simply put, these types of truck scales improve productivity, efficiency, and profitability. However, you are more assured of the full benefits if you purchase a quality scale from well-known and reputable firm.

Truck scale dealers, like Walz Scale, will often stock a wide range of scales, including portable truck scale rentals and support services. In addition to giving accurate in data in the shortest time possible, portable truck scales bring peace-of-mind.

Walz Scale: An Innovator in Truck Scales & Load Management Systems

Walz Scale has set a high par when it comes to truck scales and load management systems. The company has a solid reputation for designing efficient, robust, and user-friendly truck load weighing systems, as well as various other forms of load management technology.walz scale logo

In addition, Walz Scale offers a reliable customer support service which helps customers with calibration, shipping, or any other needs that may arise while using weighing systems. This, combined with the company’s exceptional line of truck scales has made Walz Scale an innovator and leader in many industries.

Types of Truck Scales by Walz Scale

There are various types of truck scales offered by Walz Scale. Each of these models has unique benefits and are suitable for various applications. Good examples of truck scales offered by Walz Scale include: On-board Truck Scales, Portable Truck Scales, and Load Volume Scanners.

On-board Truck Scales

Today, a wide majority of industries and organizations are shifting to on-board truck scales for measuring the amount of assets transported by trucks. On-board weighing systems are unique in that they are integrated as part of the truck.

on board truck scales

These scales come with sensors which display the weight being carried by the truck. Therefore, such systems process real-time data at any time. Firms which use on-board weighing scales include: agricultural producers and farmers (used as ag scales,) construction, mining, chemical and waste management industries.

Wheel Weighers & Portable Truck Scales

Wheel load weighers are ideal for firms or operators who are always on-the-go. These systems are ergonomically designed for weighing in harsh conditions and facilitate mobility. To ensure that they are robust in every way, Walz Scale constructs heavy-duty wheel load weighers using aluminum and steel.portable truck wheel axle weighers

The HDAW series portable truck scales are compatible with heavy duty vehicles. They come with two weighing pads, a digital weighing terminal and access ramps. Operators find it easy to use portable truck scale systems offered by Walz Scale due to the following features:

  • Multiple truck scale designs.
  • Mobile truck axle scales.
  • Fully software-integrated portable wheel axle weighers.
  • Portable truck axle and wheel weigher units.

Lastly, portable truck load systems are very useful in operations such as logging, sand, construction and demolition where job sites keep changing. Various models of wheel weighers include; AXW 30T, AXW 45T and AXW 95T.

Load Volume Scanner

This is another innovative truck load weigher developed by Walz Scale, however it doesn’t actually weigh trucks. Rather it scans the truck loads using laser scanning technology. Volumetric load scanners generate real-time volumetric data that can converted in weight metrics. By simply scanning the load at the back of the truck, load volume scanner automatically calculates the total weight of the assets transported.

For this scanner to work, trucks must first be scanned while empty. The system then stores these empty load scans. While loaded, these truck scales will then compared the current weight to the one present in order to calculate the weight of the material transported.

Advanced load scanners from Walz Scale are comprised of a mounting hardware, 3D laser scanners and a laptop/PC. Some standard features of this system include:

  • Ability to scan dynamic trucks.
  • High definition 3D images.
  • Low maintenance.
  • Simple installation.
  • Accurate calculations which can be printed in real-time.

The main reason as to why Walz Scale designed the pay load volume scanner is to enable operators to weigh in-motion trucks. Further, Payload pro Operating System is compatible with a wide range of platforms including mobile devices, iOS and Windows.

Walz Scale also offers various scales for rent designed for operators who don’t desire to purchase portable weighers. Any truck scale offered by Walz Scale is robust, efficient and user-friendly in every way.

Load Scanner System Replaces Costly Truck Scale Units

Load scanner technology has become a vital asset for various companies that need to calculate the weight of large loads being transported via trucks and equipment. Walz Scale introduced one of the most advanced load scanner systems that’s designed to generate, monitor, and report data and 3D images from scanned truck beds as they pass through the scanner.

Unlike expensive truck scale units that are external systems that trucks must pass over to determine load weight, the load scanner from Walz offers a more seamless and cost-efficient alternative. The laser scanning technology calculates both load volume and weight, providing advanced data for various industry applications ranging from agricultural production to mining.

The load scanner uses the latest laser sensor technology and software programs for effective payload management. This enables real time management and tracking of load positioning and distribution, as well as weight calculations for load valuation and determining prices. The following are details about features and advantages of this load scanner compared to truck scales. Or to learn more about the load scanner system, visit LoadScanner.com, the official website of the Walz load scanner.

Features of the Walz Load Scanner System

Walz load scanner system offers a wide range of features that are designed to suit companies with high volume weighing operations that thrive with fast throughput. By using the automated system, operators are able to monitor the load capacity of hauled materials in real time, as well as determine volume and weight measurements of truck loads while they’re in motion. The truck load volume scanner system scans empty trucks first for calibration purposes, and when they are loaded, it calculates the exact load capacity.

The load scanner system includes fully configured components and software capabilities that include the Payload Pro operating system. The scanner’s components include the load scanner head (which contains the laser system that performs the scanning process), the system’s mount or foundation, and an instruction guide of operation and installation of the system.

The advanced laser technology used in the load scanner uses laser light scanning capabilities to accurately determine load volume being carried in truck beds of vehicles. The volumetric load calculations help to ensure each truck is realizing its full capacity potential for optimal throughput. This feature is designed to optimize the payload management processes for various industries that deal with load measurement, such as transportation, farming, construction, waste management, mining, and many others.

Advantages of Walz Load Scanner

The Walz Load Scanner system delivers a wealth of advantages, many of which are outlined below.

  • The load scanner is affordable – not only is the system itself far less expensive then other load management systems, but the installation of truck scales costs nearly double the amount incurred to install the load scanner system. Also, repair, calibration and maintenance costs are relatively cheaper compared to truck scales.
  • Accurate measurements – The Walz load scanner provides accurate and reliable volume and weight measurements in a quick and systematic process. It eliminates traditional approach used in truck scales which are more or less of guess work and are inaccurate and unreliable.
  • Durable and flexible load scanner – Walz load scanner is made to operate perfectly well and endure many years of rugged conditions. For instance, a mining company can be able to install the Walz scanner in various locations such as haul roads, designated scanning sites or just anywhere that will best suit the miner’s requirements.
  • The load scanner is efficient – As soon you install the load scanner technology, you will be able to obtain and weigh your payload immediately. The software allows you to access data remotely through the Payload Pro software platform.
  • Dependable and reliable – Even in the most harsh and remote conditions, you can comfortably depend Walz load scanner to deliver performance of high accuracy. It is important to note that the user has the option to permanently mount the system or chose the portable configuration.

If you are in need of an accurate, affordable and reliable way to manage or optimize your operation’s load management process, discover the Walz load scanner system. To learn more, visit WalzScale.com.

Advanced Payload Management Solutions For Mining Companies

Mining is an industry that demands highly-accurate and efficient means to measure the weight and value of payloads (which are essentially the loads of mineral and extracted resources later sold and distributed.) While there are numerous systems that facilitate the payload management process, new and cutting-edge systems are always taking the industry-standard to the next level. Below we shed light on three advanced payload management solutions that mining companies are adopting for greater efficiency, throughput, and overall profit.

On Board Truck Scales

1.Load Scanner Systems

Developed as an affordable alternative to heavy-duty truck scales, the volumetric load scanner offers a cost-effective solution to calculate load volumes in an accurate and efficient manner.

With the complete truckload volume scanner, operators can view high definition 3D images of their truckloads, but that is not all. The load scanner is integrated with an advanced software platform – Payload Pro Operating System. Well-matched on almost all types of computers and mobile devices, operators can leverage the tools and capabilities of Payload Pro to check, track, and manage load scan data.

volume load scanner

Accurate Load Scanning Calculations

In various operations where a load’s cubic volume is the target metric, the direct measurement produced by the truck bed load scanner delivers an accurate and reliable measurement that you can use to then calculate the payloads’ weight. Unlike other forms of payload management and valuation, the load scanner system minimizes doubts and variables in compaction, load variation, and moisture content. This Load Scanner system provides accurate volume calculations, and eliminates old school methods like counting truckloads or simply guessing.

Flexible & Durable Load Scanner

Load ScanningThe payload volume scanner is built to the highest standards among load volume scanner system. It is proven to endure years of use in mining, construction, and other rugged production operations. The load scanner can be installed in any adequate haul road, dedicated local scanning site, or access driving. Although truck load volume scanner is hard-mounted, it can be reinstalled as needed with many options available.

2. On-board Truck Scales

On-board truck scales assists a variety of businesses and mining operations to weigh loads efficiently while saving time. Since on-board scales can weigh loads straight from the vehicle or piece of the equipment, users can reduce downtime by eliminating redundant steps in the payload management process.  Mining truck

On-board scales are applicable for many facets of heavy-duty and industrial weighing. The resource extraction and mining operations utilize on-board scales on a variety of vehicles, like the articulated trucks, mobile crushers, backhoes, and rail cars, to name a few. These on-board scales offers capabilities to integrate weight systems on many different pieces of equipment. Spanning from conveyor belt scales to onboard rail scales.

In addition to specialized mining applications, wheel loader and excavator on-board scales help to better weigh transit loads and leverage greater throughput. On-board scales also measures the total material carted per shift, load cycle times, loading accuracy and efficiency and monitors the safe loading limit. The most proliferated supplier of these systems for mining companies are the on-board truck scales by Walz Scale.

3. Rail ScalesRail Scale

Rail scale solutions are widely used in many railway operations. From agriculture, recycling, chemical and mining applications, rail scales are installed in the railroad track and weigh the rail car when it passes over the rail scale system.

Below is great example of the rail scale system by Walz Scale, and how these systems can be easily installed for convenient use time and time again.

There are multiple rail scales for various types of railcars and trains. The rail scales includes: portable rail scales, railcar axle scales, and in-motion rail scale systems. These rail scale solutions can fit any virtually any requirements.

Mining Logistics: Asset Utilization for Rail Transport

Mining companies face a wealth of challenges when it comes to logistics management and transport of extracted payloads. Efficient asset utilization for rail transport is thus pivotal for a profitable mining operations.

Mining Logistics Rail Transport

It’s vital for mining companies to have some degree of control of rail transports assets (such as rail cars,) however investing in rail cars is not always a cost-efficient solution given that a typical rail car can cost over $50,000. An alternative option is to lease rail cars or utilize rail cars that are owned by the railroad. In either case, effective control in managing rail transport equipment is challenging and time consuming for mining companies.

When mining companies use assets owned by the railroads, it’s important to note that “free running” does not imply zero cost. Rates can cover a number of costs, including the cost to “rent” rail cars that need to be used to transport payloads. Although this might seem like an effective solution for logistics management, there is no guarantee that a consistent supply of empty rail cars will be available.

Leasing rail cars for logistics management can addresses this capacity issue, however this often leads to a higher level of pressure for the railroads to ensure each car is encounter for. As a result, they will tend to demand a higher value cost from the leasing agreement. In essence, this require mining companies to pay close attention to asset utilization for rail transport and logistics management – a common challenge among mining companies that lack the capital to invest in such systems.

The Role of Logistics Management Companies

railroadThird-party logistics management companies can help mining businesses overcome these challenges. Many third-party logistics providers have a focus in industrial applications for not only warehousing and fulfillment services, but also rail transportation. Thus, many logistics management companies have the necessary equipment and solutions, from the rail car scale system to weigh payloads to volume rail fleets for transport.

Some of the most common services and solutions provided by industrial-focused third-party logistics management companies include:

Strategic Analysis of Rail Transport Solutions

Strategic analysis of the decisions and investments to utilize railroad-owned assets. A third-party logistics company can work with the mining company, railroads, and rail car lessors to conduct a strategic analysis of rail transport equipment, its availability, and the overall cost.

Improvement Asset Utilization

Mining companies must avoid idle rail cars – moving, loaded rail cars is essential to a company’s revenue stream. On a regular basis, a third-party logistics provide can monitor and assess the rail car fleet to pinpoint bottlenecks and inefficiencies, such as long unloading times, transit delays, and other inhibiting variables that can slow asset utilization. The logistics management company can then work with the railroads, shipping companies, and other involved parties to troubleshoot and solve these problems.

Tracking Movement of Payloads

Tracking in the rail transport context is no doubt very challenging, but experienced third-party logistics companies have the systems in place to see regular updates. Additionally, the third-pary logistics provided can often times transmit automated data feeds on ETAs (estimated time of arrival) of inbound and outbound rail cars. As a result, this enables mining companies to properly plan for loading and unloading of rail cars, which can help to minimize labor costs while keeping assets moving.

On Board Truck Scales: Minimize Weighing Equipment & Optimize Efficiency

On board truck scales are revolutionary means to weigh truck loads. But what separates these on board scales from other more conventional truck scales is there ability to weigh loads directly from the truck – no external scale required.

This is lead to an increased demand for on board truck scales, and in many different markets and industries. From mining to logistics, the need for on-board truck scales has lead to advancements and optimized efficiency in more ways than one.

On Board Truck Scales

What are you trying to weigh in your truck? Are you trying to transport fine goods to a retail location or gather items for mining and transport it to a particular spot? You can easily find all sorts of options with on board truck scales for your vehicle. You might find that these unique on board scales are more efficient than what you’d get elsewhere.

How Do On Board Truck Scales Function?

The functionality features of on board truck scales make them ideal for a variety of weighing needs whether it’s for general trucking mining transportation or waste removal. These units work well by linking to an ignition switch so it will be active when the truck starts up. This is then linked to many load sensors scattered around the body of the truck. These are arranged and then calibrated to ensure that an accurate readout can come about when items are loaded. On Board Truck Scale Read Out

The scale will read the weight contents of the bed in read time. In particular, it will analyze the pressure that comes onto the load cells based on what is being added. This can work for thousands of pounds of weight.

In addition, an on board truck scale may come with a buzzer or other alert. This can go off when it gets close to a pre-set weight limit that the user can program into the unit. You can see some of the various applications of on board truck scales by visiting Walz On board a division of Walz Scale that’s dedicated specifically to on board truck scales for various needs.

Easy to Handle and Operate

This is very easy to handle when compared to what you’d use elsewhere. This unit works with simple cells that are easy to install and maintain. In addition, this does not require any extremely heavy or bulky large truck scale systems. These larger systems tend to be rather hard to move around. A much smaller system will be easier for anyone to work with as required.

One of most highly sought supplements to these on board truck scales is load scanners. Designed to scan and generate a 3D image of a truck load’s volume and contents, you load scanners are highly effective in helping with the payload management process. You can learn more about these volume load scanner systems by visiting LoadScanner.com.

Highly Cost Effective Scale Systems Load Scanner

The fact that these on board scales require fewer bulky and large parts makes them ideal to have in any situation. It can cost a few hundred dollars or even a thousand dollars to get such a scale system ready for use. This is very different from much larger exterior scales that can cost three thousand dollars or more in value. The ability to get a great scale to work for your needs will make for a solution that you know will not be all that hard for you to benefit from.

In addition, the on board option is very effective as you will have a very easy time adjusting and calibrating it in accordance with the specific requirements you might have. This will provide you with a much easier to manage system than what you might expect to find elsewhere. You don’t have to worry about an outside scale being inaccurate or improperly calibrated when you use this option.

If you really have a need for something that you can use when measuring the weights on your truck then you need to take a careful look at on board truck scales at WalzScale.com. These are easy to use and are much more affordable than other traditional scales. You’ll especially be happy about getting results in real time while your truck is being loaded or is in motion.