Month: March 2015

Load Scanner System Replaces Costly Truck Scale Units

Load scanner technology has become a vital asset for various companies that need to calculate the weight of large loads being transported via trucks and equipment. Walz Scale introduced one of the most advanced load scanner systems that’s designed to generate, monitor, and report data and 3D images from scanned truck beds as they pass through the scanner.

Unlike expensive truck scale units that are external systems that trucks must pass over to determine load weight, the load scanner from Walz offers a more seamless and cost-efficient alternative. The laser scanning technology calculates both load volume and weight, providing advanced data for various industry applications ranging from agricultural production to mining.

The load scanner uses the latest laser sensor technology and software programs for effective payload management. This enables real time management and tracking of load positioning and distribution, as well as weight calculations for load valuation and determining prices. The following are details about features and advantages of this load scanner compared to truck scales. Or to learn more about the load scanner system, visit LoadScanner.com, the official website of the Walz load scanner.

Features of the Walz Load Scanner System

Walz load scanner system offers a wide range of features that are designed to suit companies with high volume weighing operations that thrive with fast throughput. By using the automated system, operators are able to monitor the load capacity of hauled materials in real time, as well as determine volume and weight measurements of truck loads while they’re in motion. The truck load volume scanner system scans empty trucks first for calibration purposes, and when they are loaded, it calculates the exact load capacity.

The load scanner system includes fully configured components and software capabilities that include the Payload Pro operating system. The scanner’s components include the load scanner head (which contains the laser system that performs the scanning process), the system’s mount or foundation, and an instruction guide of operation and installation of the system.

The advanced laser technology used in the load scanner uses laser light scanning capabilities to accurately determine load volume being carried in truck beds of vehicles. The volumetric load calculations help to ensure each truck is realizing its full capacity potential for optimal throughput. This feature is designed to optimize the payload management processes for various industries that deal with load measurement, such as transportation, farming, construction, waste management, mining, and many others.

Advantages of Walz Load Scanner

The Walz Load Scanner system delivers a wealth of advantages, many of which are outlined below.

  • The load scanner is affordable – not only is the system itself far less expensive then other load management systems, but the installation of truck scales costs nearly double the amount incurred to install the load scanner system. Also, repair, calibration and maintenance costs are relatively cheaper compared to truck scales.
  • Accurate measurements – The Walz load scanner provides accurate and reliable volume and weight measurements in a quick and systematic process. It eliminates traditional approach used in truck scales which are more or less of guess work and are inaccurate and unreliable.
  • Durable and flexible load scanner – Walz load scanner is made to operate perfectly well and endure many years of rugged conditions. For instance, a mining company can be able to install the Walz scanner in various locations such as haul roads, designated scanning sites or just anywhere that will best suit the miner’s requirements.
  • The load scanner is efficient – As soon you install the load scanner technology, you will be able to obtain and weigh your payload immediately. The software allows you to access data remotely through the Payload Pro software platform.
  • Dependable and reliable – Even in the most harsh and remote conditions, you can comfortably depend Walz load scanner to deliver performance of high accuracy. It is important to note that the user has the option to permanently mount the system or chose the portable configuration.

If you are in need of an accurate, affordable and reliable way to manage or optimize your operation’s load management process, discover the Walz load scanner system. To learn more, visit WalzScale.com.

Advanced Payload Management Solutions For Mining Companies

Mining is an industry that demands highly-accurate and efficient means to measure the weight and value of payloads (which are essentially the loads of mineral and extracted resources later sold and distributed.) While there are numerous systems that facilitate the payload management process, new and cutting-edge systems are always taking the industry-standard to the next level. Below we shed light on three advanced payload management solutions that mining companies are adopting for greater efficiency, throughput, and overall profit.

On Board Truck Scales

1.Load Scanner Systems

Developed as an affordable alternative to heavy-duty truck scales, the volumetric load scanner offers a cost-effective solution to calculate load volumes in an accurate and efficient manner.

With the complete truckload volume scanner, operators can view high definition 3D images of their truckloads, but that is not all. The load scanner is integrated with an advanced software platform – Payload Pro Operating System. Well-matched on almost all types of computers and mobile devices, operators can leverage the tools and capabilities of Payload Pro to check, track, and manage load scan data.

volume load scanner

Accurate Load Scanning Calculations

In various operations where a load’s cubic volume is the target metric, the direct measurement produced by the truck bed load scanner delivers an accurate and reliable measurement that you can use to then calculate the payloads’ weight. Unlike other forms of payload management and valuation, the load scanner system minimizes doubts and variables in compaction, load variation, and moisture content. This Load Scanner system provides accurate volume calculations, and eliminates old school methods like counting truckloads or simply guessing.

Flexible & Durable Load Scanner

Load ScanningThe payload volume scanner is built to the highest standards among load volume scanner system. It is proven to endure years of use in mining, construction, and other rugged production operations. The load scanner can be installed in any adequate haul road, dedicated local scanning site, or access driving. Although truck load volume scanner is hard-mounted, it can be reinstalled as needed with many options available.

2. On-board Truck Scales

On-board truck scales assists a variety of businesses and mining operations to weigh loads efficiently while saving time. Since on-board scales can weigh loads straight from the vehicle or piece of the equipment, users can reduce downtime by eliminating redundant steps in the payload management process.  Mining truck

On-board scales are applicable for many facets of heavy-duty and industrial weighing. The resource extraction and mining operations utilize on-board scales on a variety of vehicles, like the articulated trucks, mobile crushers, backhoes, and rail cars, to name a few. These on-board scales offers capabilities to integrate weight systems on many different pieces of equipment. Spanning from conveyor belt scales to onboard rail scales.

In addition to specialized mining applications, wheel loader and excavator on-board scales help to better weigh transit loads and leverage greater throughput. On-board scales also measures the total material carted per shift, load cycle times, loading accuracy and efficiency and monitors the safe loading limit. The most proliferated supplier of these systems for mining companies are the on-board truck scales by Walz Scale.

3. Rail ScalesRail Scale

Rail scale solutions are widely used in many railway operations. From agriculture, recycling, chemical and mining applications, rail scales are installed in the railroad track and weigh the rail car when it passes over the rail scale system.

Below is great example of the rail scale system by Walz Scale, and how these systems can be easily installed for convenient use time and time again.

There are multiple rail scales for various types of railcars and trains. The rail scales includes: portable rail scales, railcar axle scales, and in-motion rail scale systems. These rail scale solutions can fit any virtually any requirements.